
IOC starts Panipat SAF production in September. BPCL, HPCL follow with 2025–26 capacity. Without subsidies, offtake risk remains. Fare impact minimal at 1% blend.
India's state-run oil marketing companies are asking the government for fiscal incentives to make sustainable aviation fuel (SAF) affordable ahead of a 1% blending mandate that takes effect in January 2027. Without viability gap funding or tax rebates, executives argue, the cost of SAF – currently three to five times that of conventional aviation turbine fuel (ATF) – will discourage airlines from signing offtake agreements.
The government expanded the definition of ATF to include SAF in April 2025. Shailesh Dhar, Executive Director and Country Head (Aviation) at Indian Oil Corporation (IOC), said the notification "sets the ball in motion for introducing SAF in India." The government is now drafting a SAF policy that will impose specific mandates on airlines and fuel suppliers.
The government set indicative targets: 1% SAF in jet fuel for international flights from January 2027, rising to 2% by 2028 and 5% by 2030. The global SAF price premium is the biggest immediate hurdle. SAF costs three to five times more than conventional ATF. Airlines in Europe already charge a surcharge to cover mandatory SAF blends introduced in 2025. Singapore will impose a levy of SGD 1 to 42 per ticket from January 2026.
Saleem Farooqui, Senior Principal Scientist at CSIR-Indian Institute of Petroleum, estimates fares could rise by only ₹100-200 per ticket with the initial 1% blend. The small percentage limits the near-term consumer impact.
IOC expects to start producing SAF from its Panipat refinery in September 2025. The company has signed a memorandum of understanding with Air India and a letter of intent with Akasa Air for SAF offtake. Dhar said discussions are also underway with foreign airlines.
IOC's early production gives it a first-mover advantage. The MoU and LOI provide some demand visibility. The government's policy framework, however, will determine whether these agreements convert into binding long-term contracts. Dhar said the government will consult both airlines and oil companies to address cost-sharing concerns.
Bharat Petroleum Corporation Ltd (BPCL) and Hindustan Petroleum Corporation Limited (HPCL) are moving ahead with their own SAF projects, though on later timelines.
Sanjeev Kumar, BPCL's Business Head (Aviation), said the co-processing facility at the company's Mumbai refinery will be commissioned by the end of 2025. The facility will have a capacity of 60 kilotonnes per annum – enough to meet the initial 1-2% blending requirement, he added.
HPCL expects certification for its production process by the fourth quarter of 2026. "We have carried out a demonstration where we have used cooking oil and co-processed it with normal ATF. The project is ongoing," said Sibi Mathew T, HPCL's Executive Director (Aviation). Used cooking oil is a key feedstock for the co-processing route.
Key insight: The staggered production timelines mean IOC will carry the early supply burden. BPCL and HPCL will add capacity just as the mandate rises to 2% in 2028. If any project slips, the blending target becomes harder to meet.
Executives across the three OMCs are unified on the need for fiscal support. SAF's cost premium cannot be absorbed by airlines already operating on thin margins. Incentives such as viability gap funding or tax rebates would lower the cost of production for OMCs and allow them to pass on benefits to airlines. That would make offtake agreements more commercially viable.
The policy mechanism is still undefined. The Airline and oil company consultation, Dhar acknowledges, will be critical. Without a clear subsidy or tax credit, the effective cost of SAF will remain high enough to deter broad adoption even at a 1% blend.
Practical rule: The SAF premium is a function of blend percentage and the price differential between SAF and ATF. For a ₹100/kg ATF benchmark, a 3x SAF price means ₹300/kg. At a 1% blend, the effective increase is 2% of the ATF price – about ₹2/kg. Spread over a long-haul flight's fuel burn, that translates to the ₹100-200 range Farooqui cites. Track the SAF-to-ATF price spread monthly. If it narrows below 2x, the mandate becomes easier to absorb without subsidies.
The SAF mandate creates a new demand stream for Indian refiners. The readthrough for the broader Indian oil and gas sector involves three layers:
The parallel with India's ethanol blending programme for road transport is useful. That programme required years of subsidies and production incentives before reaching meaningful volumes. SAF adoption will likely follow a similar path, though aviation's smaller fuel base means lower absolute investment needs.
Risk to watch: If the government delays the policy framework beyond March 2026, the 2027 target becomes aspirational. OMCs may delay final investment decisions for new SAF capacity. The coordination between airlines and fuel suppliers – as Dhar acknowledged – requires the government consultation to resolve cost-sharing disputes.
The sector readthrough is most pronounced for IOC as the first mover with a firm production timeline. BPCL and HPCL follow with later-stage projects. The commodities analysis context is relevant – crude oil prices, ATF margins, and biofuel feedstock markets will all influence the economics of SAF. Traders should watch the feedstock cost trends and government fiscal announcements as the key leading indicators.
For a deeper look at how India's alternative fuel strategies compare, see our earlier piece on the India E100 Bet. That programme faced similar adoption hurdles tied to pump pricing rather than production. The SAF case shares the same structural question: whether the consumer will pay for a cleaner fuel when the mandate requires only a sliver of the blend.
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