
Project documents flagged methane risk 10 days before a tunnel explosion killed 25 at NHPC's Teesta Stage-VI project. Investigators now examine whether safety measures were in place.
Rescuers on July 23 recovered the final victims from a suspected methane-gas explosion at India's 500-MW Teesta Stage-VI Hydroelectric Project in the Himalayan state of Sikkim, about 400 miles north of Kolkata near the border with Bhutan and Tibet. The four-day operation ended with 25 workers and project officials dead as investigators began examining what caused the underground construction disaster.
The explosion occurred July 20 inside the project's headrace tunnel. Civil contractor Patel Engineering Ltd., which is constructing that section of the tunnel, said a sudden release of suspected methane trapped within surrounding rock generated a gas burst that filled the passageway with dense, toxic fumes.
Project documents issued 10 days before the explosion identified methane gas, water ingress, cavity formation and unstable ground as active construction hazards in the same section where the accident occurred. The documents called for enhanced gas monitoring, ventilation and operating procedures during excavation. There is no indication whether those measures were in place when the explosion happened.
"We heard a loud sound and then debris came rushing through," survivors told Namchi district officials, according to the Associated Press. The precise sequence – whether the gas explosion caused the tunnel to collapse or was compounded by one – has not yet been publicly established.
Federal and state rescue teams recovered the final victims through toxic gases, standing water and poor visibility. Methane, carbon monoxide and hydrogen sulfide limited rescuers equipped with breathing apparatus to short underground rotations, the Associated Press reported.
NHPC Ltd., India's state-owned hydropower developer, said senior management remained at the site coordinating with federal and state rescue agencies throughout the recovery effort. The Sikkim government has formed a high-level committee to determine the cause of the explosion and recommend safety improvements. Patel Engineering said a detailed investigation would be undertaken to ascertain the cause.
According to the state order establishing the inquiry, investigators will examine the source of the gas release, tunnel ventilation, atmospheric monitoring, emergency procedures and compliance with applicable safety requirements. Sikkim Chief Minister Prem Singh Tamang said the state would act if the inquiry identifies negligence.
"A thorough inquiry will be conducted," Tamang said in remarks reported by Indian media. "If any negligence is found on the part of the executing company, strict action will be taken."
NHPC acquired the unfinished Teesta Stage-VI development in 2019 after original developer Lanco Teesta Hydro Power Ltd. entered insolvency proceedings. The government-approved run-of-river project is being built on the Teesta River and includes twin headrace tunnels that will carry water to an underground powerhouse housing four 125-MW generating units. NHPC currently expects commercial operation to begin in September 2029.
Neither NHPC nor Patel Engineering has said when underground construction might resume or whether the accident will affect the project's planned 2029 completion. Investigators have not determined what triggered the explosion or whether documented methane-control measures were operating when it occurred.
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