
American Resources (AREC) enters DOE award negotiations to scale rare earth and critical minerals recovery from coal feedstocks using ReElement technology.
American Resources (AREC) was selected by the Department of Energy for award negotiations under the Critical Minerals and Materials program. The company plans to use its ReElement technology to recover rare earth elements and other critical minerals from coal-based feedstocks.
The DOE's selection opens the door to federal funding that could help scale production. American Resources said the award would support the construction of a commercial-scale facility. The company has been shifting its focus from coal mining to rare earth processing, a pivot that began last year.
ReElement's technology uses a proprietary chromatography process to separate rare earths from mixed feedstocks. Coal waste and coal byproducts contain trace amounts of these elements. The DOE has identified domestic rare earth recovery from coal as a strategic priority, given China's dominance in the supply chain.
The award negotiations are part of a broader push by the Biden administration to secure critical mineral supply chains. American Resources is not the only company pursuing this path. Mitsubishi Materials recently joined ReElement in a separate venture to scale rare earth supply. Mitsubishi Materials Joins ReElement to Scale Rare Earth Supply
For American Resources, the DOE award could provide the capital needed to move from pilot to commercial scale. The company's earlier pivot to rare earths was detailed in a previous AlphaScala piece. AREC Pivots to Rare Earths as Coal Assets Hit the Block The shift came after its coal assets faced headwinds.
The negotiations will determine the size and terms of the award. American Resources expects to finalize the agreement in the next few months. If successful, the facility could begin processing coal waste for rare earths by late 2027.
The DOE's Critical Minerals and Materials program has awarded more than $100 million in previous rounds to projects focused on rare earth recovery from coal. American Resources' selection puts it in a competitive pool. The company's ReElement technology has been tested at pilot scale, processing material from Appalachian coal waste.
Rare earths like neodymium and praseodymium are used in permanent magnets for electric vehicles and wind turbines. The US imports most of its rare earth supply from China. A domestic source from coal waste could reduce that dependence, though scaling remains a challenge.
ReElement's chromatography process can handle mixed rare earth streams without the multiple solvent extraction stages used in traditional processing. The company says the method reduces costs and environmental impact. It also claims higher recovery rates, though independent verification is limited.
American Resources has access to coal waste feedstocks through its existing operations in Appalachia. The DOE has studied coal waste as a rare earth source for years. The region holds decades of accumulated waste piles.
China controls roughly 70% of global rare earth production. The US produces less than 5%. The DOE aims to establish a domestic rare earth supply chain by 2030. American Resources' project could contribute to that goal.
ReElement's technology was developed in collaboration with Purdue University. The company has operated a pilot plant in Indiana. The DOE award would fund the next step: a commercial-scale facility in the Appalachian region.
The award negotiations are expected to conclude by the end of the fiscal year. American Resources said it will provide updates as talks progress. The company's stock has been volatile, reflecting the uncertainty around its transition from coal to rare earths.
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